The Pt-based anode catalyst in the Direct Methanol Fuel
Cell (and related fuel cells using formic acid, etc.) needs
improved fuel oxidation performance, and our research
strategy has been to modify an initially pure Pt catalyst
by spontaneous (electroless) deposition of another
enhancing metal on the Pt surface. Although the catalysts
actually used in fuel cells are high-surface area
nanoparticles, more detailed information about the
mechanism of enhancement can be gained by using Pt single
crystal substrates, which have a well-defined geometry of
surface atoms. The macroscopic investigation of single
crystal surfaces covered by controlled amounts of admetal
provides simulative information of the catalytic behavior
of crystal faces of nanoscale fuel cell catalysts. The
structure of the admetal deposits on such Pt(h k l)
surfaces can be studied using Electrochemical Scanning
Tunneling Microscopy (EC-STM). The effects of deposition
time, deposition solution concentration, potential,
electrolyte, and fuel oxidation on the structure of the
admetal deposits determined from EC-STM images can then be
correlated with the fuel oxidation performance as evaluated
by electrochemical methods.
It was previously reported in this research group that Ru
deposited on various well-ordered Pt surfaces by
submonolayer amounts enhances the catalytic activity of
Pt/Ru. Recent ex situ STM work with Pt(h k l)/Ru has shown
that on all substrates, Ru exists as 2-5 nm islands for a
single deposition and the maximum attainable surface
coverage for all cases is less than 20%, with 10% or less
having height greater than a single atomic layer.
Depositing Ru on these surfaces multiple times allows an
increase in surface coverage above the saturation limit of
a single deposition, which increases the activity for fuel
oxidation up to three depositions; more deposits reduce the
rate of fuel oxidation. Recent studies have explored the
effect of potential on these islands and whether the
resulting structural changes enhance or suppress fuel
oxidation.
Similar studies are also underway with Pt(h k l)/Os
surfaces obtained from spontaneous deposition. The most
promising catalysts for the DMFC contain both Ru and Os;
hence a more detailed study of Pt/Os surfaces is merited to
aid understanding of the more complicated ternary system.
Ex situ STM images show that on Pt(h k l)/Os surfaces, the
Os islands show a preference for step edges and defects in
contrast to Ru on Pt(h k l)/Ru surfaces. The Os islands on
Pt(111) and Pt(100) are smaller than Ru islands, 1-3 nm,
whereas on Pt(110) the islands exist as large clusters on
the steps. Single crystal electrochemistry is used to
determined the fuel oxidation activity, which can then be
correlated to the observed structure and coverage of Os on
the Pt(h k l) surfaces. EC-STM is now being used to
investigate the effect of potential on the Os island size
and structure, and to determine the optimal Os coverage and
island dispersion. The effect of the fuel oxidation itself
on the islands will also be investigated.
Future work will investigate other catalytic admetals on
Pt(h k l) as well as surfaces with more than one admetal
present. As the search for catalytic materials continues,
so increases the possibilities for fundamental study of the
relevant model substrates.
