Fuel Cell Electrocatalysis Summary

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DMFC Catalyst Development

One of the factors that limit the performance of DMFC is the poisoning of the anodic catalyst. During the oxidation of methanol, the reaction intermediate carbon monoxide strongly binds to the catalyst surface and blocks the active sites. Pure Pt catalysts are particularly vulnerable to this poisoning effect. Among several different methods available, the use of the Pt-Ru alloy catalyst has been most successful to solve this problem. Addition of Ru substantially improves the CO tolerance of the catalyst, and there has been a great deal of research on the effect of this bimetallic catalyst composition and structure as well. The incorporation of a metal element to another metal can be achieved in several ways and the catalytic reactivity can be greatly improved depending on the preparation method.

Our group's current efforts include the development of highly reactive catalysts which allow simple surface structure control and scale-up synthesis. One of the main strategies is to utilize the spontaneous deposition phenomena. When clean noble metal surfaces are used as substrates, the deposition from a noble metal ion solution may result in the formation of nano-sized islands. This simple method can be applied to nanoparticle catalyst modification to provide active heterogeneous surfaces.

Spontaneous deposition on nanoparticle catalysts can be achieved by 3 steps: electrochemical cleaning, immersion in the metal precursor solution and electrochemical reduction of the adsorbed metal species. The packing density of ad-metal can be easily adjusted in a sub-monolayer deposition regime. The Pt/Ru catalyst prepared in this manner was proven to have superior reactivity toward methanol oxidation compared to the commercial Pt-Ru alloy catalyst. Encouraged by this success, we are currently expanding the method to various ad-metals and core metals in search of highly active catalysts for methanol oxidation and other fuels such as formic acid.



Electrocatalysis of Admetal-Modified Platinum in Alkaline Media

Most research on platinum based electrocatalysts for fuel cell electrodes has focused on catalysis in acidic media. However, the use of alkaline media may be a promising avenue toward increased catalytic activity. Platinum based anodes in acidic media are plagued by CO poisoning, an effect that can be mitigated, but not eliminated, through incorporation of other metals (e.g. ruthenium). The function of these metals is to preferentially adsorb OH, which then oxidizes the CO on adjacent Pt sites to CO2. Similarly, in alkaline media, the abundance of OH adsorbed to the Pt surface leads to faster CO oxidation, even without the incorporation of Ru.

A new avenue of research in our group investigates the effects of adding Ru and other metals to Pt electrodes in alkaline media. Although the switch from acidic to alkaline media greatly improves CO oxidation kinetics, it is expected that the addition of other metals will yield further kinetic improvements. This investigation is being carried out both on single crystal surfaces and nanoparticles, using cyclic voltammetry to study oxidation of methanol, formate ions, and CO. The performance of these catalysts will be further studied using laminar flow fuel cell technology, in collaboration with Dr. Kenis in the department of chemical and biomolecular engineering.